Thermoplastic Road Marking Machine

Borum® Master 2500 SP Road Marking Machine

Thermoplastic Spray Application (Pressurized)

Description

From city areas to urban and interurban roads, the BM 2500 can handle both smaller jobs and longer road stretches. Equipped with the new generation of Borum’s LineMaster computer, operating the machine is easy and convenient. The BM 2500 has a one-seat slidable drive and operator section for flexible working on the left or right side. Easy access and servicing of the machine through large doors to the engine room.

The Borum spray plastic equipment on the BM 2500 SP can apply lines of up to 40cm (~50cm) width, depending on the set-up. The equipment may be used for the application of plain lines, single and double lines of different widths, as well as for simultaneous application of continuous and interrupted lines.

Borum Master SP 2500 SP Thermoplastic Road Marking
Borum Master SP 2500 SP Thermoplastic Spray
Borum Master SP 2500 SP Thermoplastic Road Marking Machine

Line Types that can be applied

Double Basic Line Combination

Double Basic Line Combination

Single Basic Line

Single Basic Line

Single Line

Single Line

Double Line

Double Line

Double Basic Line

Double Basic Line

Machine Info

Engine
  • Manufacturer : Kubota
  • Cooling : Water
  • RatedPower : 44 kW
  • Cylinder : 4 stroke 2400 cm³
  • Type : Turbo (Diesel)
  • Approval : EU Stage IIIA resp. TIER 3
Compressor
  • Compressor Capacity : Screw compressor. 1800 L/min @ 10 bar Integrated oil-cooling system. Air-cooler incl. water separator.
Filling Capacities
  • Fuel tank capacity : 2x 50 L
  • Hydraulic tank size : 70 L
  • Bead capacity : 115 L/170 kg. Pressurized (max 1.2 bars)
Material Tank
  • Material Tank : 360 L
Driving Properties
  • Drive angle : 12° / 21% (5000 kg)
  • Turning radius : 3.45 m
  • Steering : Hydraulic dual torque steering
Transmission
  • Hydrostatic transmission : For variable speed, forward/backwards
  • Speed : 0-16 km/h
Electrical System
  • Electrical system : 12 V / 150 Amp
Control Unit
  • Borum LineMaster : Program up to 99 different line types. Organise lines in up to 30 marking programs. 8" display. Transfer of daily marking reports. Data about road marking jobs can be accessed online (optional).
Colour
  • Colour : Borum Yellow (Other colours available on request)
Dimensions
  • Length : 4750 mm
  • Width : 1180 mm without equipment
  • Height : 2520 mm

Application Method

Thermoplastic Pressurized Tank
Thermoplastic Pressurized Tank

Pressurized tank indirectly heated via thermal oil. The thermal oil and thermoplastic material temperature is thermostatically controlled and regulated automatically.Burner systemDiesel burner system for heating of the thermal oil (and thermoplastic). Propane burner available on demand.Vertical agitator (mixer)With hydraulic transmission. Heated center pipe for efficient uniform temperature control. Perfect melting and homogenization of the thermoplastic. Stable construction with foundation and bearings at the top of the material tank.Advantages when using a pressurized tank for spray:The line thickness is affected by the machine speed, this is useful for applying thicker lines in curves and areas with higher wear and tear levels.The maintenance for the pressure tank is minimal compared to the thermoplastic spray pump system.

Thermo Spray Application

Sliding retainer frame, upon which 1-3 spray guns and 1-3 bead guns can be attached. Easy slidable from side to side for an optimal working position. Ground distance is maintained by retainer wheels hereby ensuring a constant road marking width.Lifting of retainer from operators seat is done using a hydraulic cylinder.All material pipes are oil-jacketed and insulated to maintain an ideal material temperature.Effective heating of the complete unit using a centrifugal pump, 42 L/min, hydraulically driven.Line thickness is typically between 0.75 mm to 1.5 mm.Marking speed up to 15 km/h depending on the work conditions, operator, etc.

Gun for Spray-Plastic Application
Borum Spray Gun

Automatic high-capacity spray plastic gun. Consists of an oil jacketed gun body and a pneumatic cylinder. Possibility to apply line widths ranging from 10 - 20 cm depending on line thickness, work conditions, application speed and layer thickness. As an alternative, we offer a narrow nozzle, which can spray 5-15 cm with one gun. Optional narrow nozzle size of 3 mm or wide nozzle size of 7 mm.The guns are mounted on a sliding retainer frame, on which 1-3 spray guns and 1-3 bead guns are attached. Easily slidable from side to side for an optimal working position. Ground distance is maintained by retainer wheels to ensure a constant road marking width. All material pipes are oil-jacketed and insulated to maintain an ideal material temperature. Lifting of retainer from operators seat using a hydraulic cylinder.

Thermoplastic Spray Advantages
Thermoplastic Road Marking

Due to the equipment working via a pressure vessel, it is very simple and easy to use as the pressure in the vessel is the same as the pressure in the application. Furthermore, the tank requires very little maintenance. Thermoplastic spray markings are a cost-efficient solution as the applied lines do not require as much material as extruded profiled markings. Furthermore, this type of material forms a uniform application that is more durable and dries faster compared to cold paint applications.

LineMaster Features
LineMaster Controls

The Borum LineMaster control unit is an easy way of setting and controlling your line marking jobs. The LineMaster is attached to the operator's section of the machine and gives you full control of all your line marking tasks, from line application and pre-marking to reporting and invoicing. It is possible to store up to 99 different line types, and to arrange these in up to 30 different marking programs. You are also able to pre-set line widths, line types and different combinations to have them ready for marking, and can instantly adjust them on the go.Furthermore, you are able to view the status of various parts of the machine (e.g. compressor) on the computer screen that will help with correctly maintaining the machine and avoiding break downs.

Quick Cleaning

Pneumatically controlled quick cleaning system for removal of solids left in the extrusion slot. It can be activated while extrusion is in process and is only slightly detectable on the line in the form of a moderate thickening of layer.

Technical Drawings

Knowing the BM 2500
BM 2500 Technical Drawing
Dimensions
BM 2500 Dimensions

Extra Equipment

Pointer Turning with Steering

With hydraulic lifting system.

Pointer with steering
Fixed Pointer

With hydraulic lifting system.

Fixed Pointer
Sunshade with 1 Rotating Light
Sunshade with rotating light
Cruise Control
Cruise Control
Remote Control for BM LineMaster
Remote Control
Bead ALarm Mounted on Bead Gun
Bead Alarm
Air Drier for Bead Tank
Air Drier Tank
Ejector Filling of Bead Tank
Ejector filling of bead tank
Hydraulic Broom
Hydraulic Broom
Air Knife
Air Knife
Cone Holder
Seat for Cone Holder
Bar with Pneumatic Lift for Mounting Warning Lights
Warning Lights
Pre-Marking System with Paint Can
Pre-marking with spray can
Pre-Marking System with Paint Gun
Pre-marking with paint gun

Thermoplastic Road Marking Machine

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