Repair Systems
Well-maintained roads are vital to the safety, efficiency & longevity of modern infrastructure. Over time, roads are subjected to continuous wear from traffic, weather conditions & environmental factors, leading to cracks, potholes & surface degradation. If left untreated, these issues can escalate, compromising safety, increasing vehicle damage & leading to costly full-scale reconstruction.
This wide selection of permanent, high performing repair systems feature fast & easy installation (interior & exterior) with hot applied thermoplastic, cold applied asphalt & MMA products for the restoration of road & floor functionality & safety.
Potholes
Cracks
Irregular Deterioration Damages
Joints
Surfacing
Types of Repairs
Thermoplastic
- Fast hardening time
- Stops water ingress
- High durability
- Non-Skid
- Easy application
- Supports worker safety
- Maintains flexibility during traffic forces & freezing temperatures
Bituminous
- Superior bonding strength
- Waterproof
- Hard wearing
- Non-Skid
- Cold applied - No heat required
- Cost effective
- Not sensitive to climatic conditions
Resins
- Rapid curing time
- Weather resistant
- Unrivalled durability
- Elasticity
- Self-leveling
- High chemical resistance
- Flexible & no shrinkage
- High impact strength
Thermoplastic Systems
PLASTIBAND® Overbanding Tape
Black, preformed thermoplastic repair tape based on high performance elasticized resins & polymers.
Permanent sealing of open cracks, joints & seams up to 5mm wide to prevent moisture ingress after road repairs. Application by hotmelt application torch, forming a tough, adherent, & sealed surface. Premixed aggregates provide a non-skid texture & the material bonds effectively to asphalt or primed concrete, paving & metal roads & flooring.
It cures rapidly in under 5 minutes @ 25°C, remains flexible in freezing temperatures & performs well under traffic stress. Free of toxic substances, lead & heavy metals, it requires no mixing, generates no waste & can be applied without minimum temperature constraints.
PLASTIBAND® Overbanding Resin
Black, preformed thermoplastic repair system based on high performance elasticized resins & polymers.
Permanent sealing of open cracks, joints & seams up to 5mm wide to prevent moisture ingress after road repairs. Application by hotmelt screedbox or an asphalt crack sealer machine for hotmelt bag, forming a tough, adherent, & sealed surface. Premixed aggregates provide a non-skid texture & the material bonds effectively to asphalt or primed concrete, paving & metal roads & flooring.
It cures rapidly in under 5 minutes @ 25°C, remains flexible in freezing temperatures & performs well under traffic stress. Free of toxic substances, lead & heavy metals, and can be applied without minimum temperature constraints.
THERMOFILL® Resin, Stone & Grit
Black, hot applied repair system consisting of preformed thermoplastic pellets (THERMOFILL® Resin), specially coated stones (THERMOFILL® Stone) & anti-skid aggregate (THERMOFILL® Grit).
Designed for rapid, durable repair of potholes, cracks & surface defects in asphalt, and primed concrete & paving roads or flooring, this system provides a flush, traffic-ready finish. Resin alone can be used for cracks, with grit added for skid resistance. When heated, the resin conforms to the surface, forming a seamless, watertight bond that prevents water ingress & further damage.
Fast hardening allows for minimal traffic disruption, while long-term flexibility ensures performance under load & in low temperatures. The system is simple, cost-effective & environmentally friendly, requiring minimal equipment.
Bituminous Systems
PLASTILINE® Cold Asphalt Pothole Repair
Black bitumious, one component, water based, cold asphalt repair system for asphalt roads & flooring.
Repair mix that forms a strong, waterproof & skid-resistant surface. It can be used pre-mixed or mixed on-site with aggregate & is suitable for repairing potholes or resurfacing asphalt, concrete & dirt roads.
Ideal for roads, driveways, parking areas, and rural routes, it is applied cold with no heat required and bonds directly to the surface—no primer needed (water may be used as a primer if required). It performs in extreme temperatures, offers excellent adhesion & provides greater coverage than conventional asphalt due to its lower density & zero-waste application.
Resin Systems
PLASTILINE® MMA Pothole Repair Mortar
Asphalt grey, three component, solvent free, methyl methacrylate mortar for repairing potholes.
A rapid-curing, MMA repair mortar for permanent repairs to asphalt & primed concrete roads, flooring & paving. An elastic methyl methacrylate resin mixed with high mechanical strength aggregates, forms a durable, flexible & skid-resistant surface within 20 minutes.
Resistant to water, chemicals, fuels, salts & extreme temperatures, it requires no compaction—only basic surface cleaning. This product is cold applied, does not shrink or crack & offers a long-lasting, maintenance-free repair solution for roads, walkways, car parks, and highways.
PLASTISEAL® MMA Concrete Crack Sealer
A clear, two component, solvent free, low viscosity methyl methacrylate crack repaired & sealer.
Designed for the structural repair & sealing of hairline cracks in concrete flooring & paving. Formulated to penetrate deeply into cracks ranging from hairline to 3mm in width, the resin exhibits exceptionally low surface tension & viscosity, enabling superior capillary action & substrate wetting.
Upon curing, it forms a durable, flexible bond that accommodates minor substrate movement. With a low-VOC content of ‹70 g/L (as determined by ASTM D2369-10, Method E), it complies with low-emission requirements. This MMA system significantly extends the service life of cracked concrete by preventing ingress of moisture, chlorides & other deleterious agents.
SPECFLOOR® MMA 510 Repair Mortar Kit
Light beige screed, three component, solvent free, flexible methyl methacrylate resin repair mortar.
Designed for the rapid & durable repair of interior & exterior industrial concrete & cement flooring. The system comprises a flexible methyl methacrylate resin, a powder hardener & a premixed non-skid aggregate to deliver a tough, slip-resistant surface.
It cures rapidly—even in sub-zero temperatures down to -30°C—and can withstand immediate mechanical & chemical loading just 2 hours after application. Free of joints, metal inlets, or profiles, this mortar is ideal for patching large areas & sealing cracks where durability & speed of return to service are critical.
PLASTISEAL® PUMMA Pourable Joint Sealant
A two-component, solvent-free, elastomeric polyurethane–methyl methacrylate hybrid joint sealer.
Designed for direct pouring into horizontal joints in concrete flooring or paving, to form a highly elastic, seamless & durable self-levelling seal that is available in 11 RAL colours. It provides excellent resistance to water migration, salts, fuels, oils, antifreeze & a broad range of chemicals. Suitable for cold temperature application with rapid curing, it allows for early exposure to chemical & mechanical loads.
Commonly used in saw-cut joints, expansion & contraction joints, and around gullies, drains & channels in both interior & exterior environments. Once cured, it forms an impermeable, abrasion-resistant & weather-stable joint with high flexibility & durability.
